We build indestructible automated Excel ecosystems — natively integrated with Power Apps — custom-engineered for garment factory floors. 17 specialized modules. Zero generic software.
Excel evolved into an operating system. Watch VBA macros fire, KPIs update, and PDF reports auto-generate in real time.
| A | B | C | D | E | F | G | H | I | J | |
|---|---|---|---|---|---|---|---|---|---|---|
| 1 | MASTER ERP ENGINE — GARMENT PRODUCTION TRACKER — TIRUMALA AUTOMATION v4.2 | |||||||||
| 2 | ORDER NO. | BUYER | STYLE | QTY (PCS) | CUT % | STITCH % | FINISH % | STATUS | SHIP DATE | ALERT |
| 3 | TA-2024-001 | BUYER A | POLO SHIRT / WHITE | 12,000 | 98.2% | 94.7% | 78.3% | ON TRACK | 15-Jun-25 | — |
| 4 | TA-2024-002 | BUYER B | SLIM FIT TROUSER / BLK | 8,500 | 100% | 82.1% | 41.2% | ⚠ DELAYED | 10-Jun-25 | 🔴 CRITICAL |
| 5 | TA-2024-003 | BUYER C | CREW NECK SWEATSHIRT | 15,200 | 100% | 100% | 96.4% | ✓ COMPLETE | 08-Jun-25 | — |
| 6 | TA-2024-004 | BUYER D | DRY-FIT SHORTS / NAVY | 22,000 | 71.3% | 45.8% | 12.0% | 🔴 AT RISK | 20-Jun-25 | 🔴 ALERT |
| 7 | TA-2024-005 | BUYER E | LINEN SHIRT / ECRU | 6,800 | 88.9% | 79.2% | 60.1% | IN PROGRESS | 25-Jun-25 | — |
| 8 | TA-2024-006 | BUYER F | PERFORMANCE JACKET | 4,200 | 100% | 100% | 100% | ✓ SHIPPED | 01-Jun-25 | ✓ DONE |
| 9 | TA-2024-007 | BUYER G | FORMAL SHIRT / BLUE CHECK | 9,100 | 55.4% | 23.1% | 0% | ⚠ BEHIND | 18-Jun-25 | 🔴 URGENT |
| 10 | ⚡ MACRO: Auto_PDF_Export() — 09:14:32 AM ✓ | =SUM(D3:D9) | =AVERAGEIF(H3:H9,"COMPLETE",G3:G9) | |||||||
| 11 | KPI SUMMARY — Auto-generated | 77,800 | 87.8% | 74.9% | 55.4% | 7 orders · 2 complete | ||||
Five real moments from a merchandising floor — and what changes the instant Excel AI OS takes over.
Three buyers calling at once. Every answer lives in a different stack of paper, a different person's memory.
Follow-ups tracked on paper get lost the moment the note falls off the monitor.
PO confirmations, fabric approvals, lab dips, trims — all tracked by hand, all one missed update away from a delay.
Every desk has its own numbers. None of them agree by Friday.
Critical POs flagged in red marker — easy to miss if you didn't walk past the whiteboard today.
Before a buyer ever sees your factory floor, they see your website. We design and build B2B sites for garment manufacturers and exporters — built to convert serious buyer enquiries, not just look good.
From the command center to security, automation films to Power Apps — this is everything running underneath the Excel AI OS.
A futuristic operations center. Real-time factory intelligence at your fingertips.
Each merchandiser sees only their buyer's orders. Built-in confidentiality. Zero configuration.
| ORDER NO. | BUYER | STYLE | QTY | STATUS | SHIP DATE | COSTING |
|---|
17 precision-engineered modules — each a complete intelligence system for your factory floor.
Merchandiser enters buyer quantity once. Fabric calculations populate instantly. Purchase orders auto-generate. Supplier sheets synchronize. VBA macros execute in real time.
Live dashboard identifies delayed trims, shortages, missing accessories and supplier delays in real time. Red alerts pulse across Excel dashboards. Zero manual chasing.
A single Excel update. All departments synchronize instantly — merchandising, production, QA, dispatch, and management dashboards update simultaneously.
Factory owner at an airport lounge receives a production approval notification. Approves costing and production instantly. Factory systems activate automatically.
Production updates every second. Intelligent red alerts. KPI dashboards. Factory approvals from anywhere.
From a single connected buyer to a growing list of factories running their daily operations on Excel AI OS.
Varun Fabrica LLP is an active client. Other names shown represent the kind of factories and feedback Tirumala Automation is built for — full case studies and verified testimonials are added as engagements complete.
Tirumala Automation started with a simple observation: garment factories don't fail because of bad people — they fail because critical information lives in too many disconnected places. Excel sheets, WhatsApp threads, paper registers, and someone's memory. We build systems that connect all of it, using tools your team already knows.
Leads delivery end-to-end across every engagement — from Excel AI OS architecture and VBA automation to Power Apps builds, HR compliance, and client-facing strategy. Hands-on with every factory floor before writing a single formula.
Partners on strategy, client relationships, and the long-term direction of Tirumala Automation as it grows across the garment manufacturing sector.
What began as automation for a single apparel manufacturer is growing into a full digital backbone for garment factories across India — Excel AI OS, Power Apps ecosystems, and now, the websites that bring buyers to the door in the first place.
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